SANTAK CASTLE SERIES USER MANUAL Pdf Download (2024)

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Table of Contents

  • Table of Contents

  • 1 Introduction
  • 2 Panel Description
    • Button
    • Lcd Description

  • 3 Connection and Operation
    • Inspection

    • Connection

    • Battery Recharge

    • Turn on the Ups

    • Test Function

    • Turn off the Ups

    • Audible Alarm Mute Function

  • 4 Operating Mode
    • Online Mode

    • Bat. Mode

    • Bypass Mode

    • No Output Mode

    • Eco Mode (Economy Mode)

    • Cvcf Mode

  • 5 Trouble Shooting
  • 6 Maintenance
    • Operation

    • Storage

  • 7 Technical Data
    • Electrical Specifications

    • Operating Environment

    • Typical Backup Time (Typical Values at 25°Cin Minutes :)

    • Dimensions and Weights

  • 8 Communication Port
    • Rs-232 Communication Ports

    • AS400 Interface (Optional)

    • CMC Interface (Optional)

    • NMC Interface (Optional)

    • Software

  • Appendix : Rear Panel

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  • 1 Introduction
  • 2 Button
  • 3 Panel Description
  • 4 Lcd Description
  • 5 Battery Recharge
  • 6 Trouble Shooting
  • 7 Electrical Specifications
  • Download this manual

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SANTAK CASTLE SERIES USER MANUAL Pdf Download (1)

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Summary of Contents for Santak CASTLE Series

  • Page 1 1-3K...
  • Page 3 Thank you for selecting a SANTAK product to protect your electrical equipment. This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future...
  • Page 4 Safety and EMC Instructions Please read carefully the following user manual and the safety instructions before installing or operating the unit! Installation ★ See installation instructions before connecting to mains power. ★ Condensation may occur if the UPS is moving directly from a cold to a warm environment.
  • Page 5 The Air Flow Diagram ■ Figure ★ This UPS receives power from more than one source-disconnection of AC source and the DC source is required to de-energize this unit before servicing. ★ An additional circuit breaker or fuse with rating 16A and breaking capacity 3kA shall be used between power source and input when installation this unit.
  • Page 6 qualified service person only. There are NO USER SERVICEABLE PARTS inside the UPS. ★ Remove the protective panel only after disconnecting the terminal connections. Maintenance, servicing and faults ★ The UPS operates with hazardous voltages. Repairs may be carried out only by qualified service person. ★...
  • Page 7 ★ Do not attempt to dispose of batteries by burning them. It could cause explosion. ★ Do not open or destroy batteries. Effluent electrolyte can cause injury to the skin and eyes. It may be toxic. ★ Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards.
  • Page 8 Description of Commonly Used Symbols Some or all of the following symbols may be used in this manual. It is advisable to familiarize yourself with them and understand their meaning:...
  • Page 9: Table Of Contents

    CONTENT 1. INTRODUCTION ..................1 2. PANEL DESCRIPTION ................3 2.1 B ....................3 UTTON 2.2 LCD ................. 4 DESCRIPTION 3. CONNECTION AND OPERATION .............. 8 3.1 I : ..................8 NSPECTION 3.2 C : ..................8 ONNECTION 3.3 B : ................
  • Page 10: Introduction

    1. Introduction The Castle on-line Series is an uninterruptible power supply incorporating double-converter technology. It provides perfect protection specifically for Linux, UNIX, and Windows servers. The double-converter principle eliminates all mains power disturbances. A rectifier converts the alternating current from the socket outlet to direct current.
  • Page 11 UPS Block Diagram...
  • Page 12: Panel Description

    2. Panel Description The display panel of 1K/1KS/2K/2KS/3K/3KS is the same, which is shown as below: The Display Panel ■ Figure 2.1 2.1 Button Switch Function ON/OFF 1. By pressing the button continuously for more than 500ms the Button UPS system is turned on. 2.
  • Page 13: Lcd Description

    (effective sound prompt), failure to remove, UPS into bypass mode or Standby mode (whether bypass output depends on the bypass condition). Note: Short-circuit fault needs to be cut off after the mains input can be lifted. Test/Silence 1. ONLINE and ECO mode Press the key for more than 4s, the Button UPS will enter the battery self-test mode, and the battery self-test mode will automatically detect whether the battery is connected...
  • Page 14 LCD icon Function Display Function Input & Output Information It indicates input & output voltage/frequency value, which are displayed alternately. It also indicate load per cent and battery voltage value . UPS Operating Mode Display It indicates UPS operating mode . Load Information It indicates the load level.
  • Page 15 Battery Information It indicates the battery capacity. Every grid represents the capacity of 20%. If the battery charger is running , the icon would show . Grid Actual Capacity 0%~25% 26%~50% 51%~75% ≥76% Buzzer The icon will be displayed after panel key operation or serial command mute The icon will be displayed when the buzzer sounds normally.
  • Page 16 following table. Normal Operation Mode No Output Mode Bypass Output Mode ○ ○ ○ ONLINE/Converter Output Mode ○ ○ ● Battery/Battery Test Mode ● ○ ○ ECO Mode ● ● ○ ●:Icon display ● ○ ● ○:Icon no display...
  • Page 17: Connection And Operation

    3. Connection and Operation The system may be installed and wired only by qualified electricians in accordance with applicable safety regulations! When installing the electrical wiring, please note the nominal amperage of your incoming feeder. 3.1 Inspection: Inspect the packaging carton and its contents for damage. Please inform the transport agency immediately if you find signs of damage.
  • Page 18 Castle 2K 4*C13 Castle 2KS 6*C13 Castle 3K 4*C13+1*C19 3*C13+Terminal Castle 3KS block For 3KS model, Connect the output and ground wires to the terminal block according to Figure 5.1 and the table 5.1 ■ Figure 3.1 Output Connection diagram of 3KS model...
  • Page 19 Table 3.1 Terminal Terminal wire size Wire function Tightening torque position rating Line Out 1.5mm -2.5mm Neutral Out 0.5Nm(4.4 Lb In) (14AWG-12AWG ) Output Ground (3) Battery Input Connection for long backup time model When connecting the external batteries it’s recommended to pay attention to these following items: Use the battery pack with voltage: ★...
  • Page 20: Battery Recharge

    The Caution! A DC breaker must be connected between the UPS and external battery . The Caution! The output sockets of the UPS system may still be electrically live even if the power supply system has been disconnected. 3.3 Battery recharge: Fully charge the batteries (external) of the UPS system by leaving the UPS system connected to the mains power for 1-2 hours approximately.
  • Page 21: Turn Off The Ups

    enter the battery self-test mode, and the battery self-test mode will automatically detect whether the battery is connected normally or whether the battery voltage is low. After this the UPS will return to ONLINE mode . 3.6 Turn off the UPS: (1) In ONLINE Mode: Press ON/OFF button continuously for more than 500ms to turn off the UPS, the UPS will get into no output or bypass mode.
  • Page 22: Operating Mode

    4. Operating Mode The different string could be displayed on the LCD screen corresponding to their operating modes, and they are illustrated as the following table. At any time, only one normal operating string or fault string is presented. But the warning, even several warnings could appear in a certain normal operating mode at one time.
  • Page 23: Bat. Mode

    will be displayed . Note : Press Test/Silence button to switch page. ■ Figure 4.1 The Line mode 4.2 BAT. MODE The LCD display in BAT. mode is shown as figure 4.2. The information about the battery voltage, the battery level, the UPS output and the load level will be displayed.
  • Page 24: Bypass Mode

    ■ Figure 4.2 The Battery mode 4.3 BYPASS MODE The LCD display in bypass mode is shown as figure 4.3. The information about the mains power, the battery level, the UPS output and the load level will be displayed. The UPS will beep once every 2 minutes in bypass mode. ■...
  • Page 25: No Output Mode

    4.4 NO OUTPUT MODE The LCD display in No output mode is shown as figure 4.4. The information about the mains power, the battery level, the UPS output and the load level could be displayed. ■ Figure 4.4 The No output mode 4.5 ECO MODE (ECONOMY MODE) It is also called high efficiency mode.
  • Page 26 converter mode, UPS would works in frequency free-run with fixed output frequency (50Hz or 60Hz). Once the mains are loss or abnormal, the UPS would transfer to battery mode and the load is supplied continuously by the battery. 1) CVCF mode can be enabled through the software (Winpower, etc.). 2) The normal power rating will be derating to 60% in converter mode.
  • Page 27: Trouble Shooting

    5. Trouble Shooting If the UPS system does not operate correctly, check the operating status on the LCD display. The Warning code or fault code is shown in Warning& Fault Code Table 4.1 If the UPS system does not operate correctly, please attempt to solve the problem using the table below.
  • Page 28 Battery Connect Battery Connect Check the connects of Error Error battery Battery over Battery is over Switching to battery voltage charged mode automatically, and after the battery voltage is normal and the mains is normal, the UPS would Switch to line mode automatically again.
  • Page 29 Inverter low UPS internal fault Notify dealer Inverter soft start UPS internal fault Notify dealer fail Inverter NTC UPS internal fault Notify dealer Abnormal Output short Output short Remove all the loads. circuit circuit Turn off the UPS. Check whether the output of UPS and loads is short circuit.
  • Page 30: Maintenance

    6. Maintenance 6.1 Operation The UPS system contains no user-serviceable parts. 6.2 Storage If the batteries are stored in temperate climatic zones, it is recommended to recharge those batteries every three months for 1~2 hours. It is highly suggested to shorten the recharging intervals in every two months at locations where subjects to high temperatures.
  • Page 31: Technical Data

    7. Technical Data 7.1 Electrical specifications INPUT Model No. Castle 1K Castle1KS Castle 2K Castle 2KS Castle 3K Castle 3KS Phase Single Frequency 40~70 Hz 220/230/240 220/230/240 220/230/240 220/230/240 220/230/240 220/230/240 Current(A) 14.5/13.9/ 14.5/13.9/ 4.9/4.7/4.5A 5.7/5.4/5.2A 9.7/9.3/8.9A 9.7/9.3/8.9A 13.3A 13.3A OUTPUT Model No.
  • Page 32: Typical Backup Time (Typical Values At 25°Cin Minutes :)

    Note 1: the load no derating Note 2: the load should derating 1 % for every up 100m 7.3 Typical backup time (Typical values at 25°C in minutes :) Model No. 100 % Load 50 % Load Castle 1K 3'30" 10'30"...
  • Page 33: Communication Port

    8. Communication Port On the rear panel of the UPS (see Appendix), RS232 connector and Slot for optional connectivity cards are standard. 8.1 RS-232 Communication Ports To establish communication between the UPS and a computer by use an appropriate communication cable. 8.2 AS400 Interface (Optional) It owns isolated dry contact relay outputs for UPS status: such as Mains/Utility failure, Battery low, UPS alarm/OK, or on Bypass and so on.
  • Page 34 LAN no matter how far from the UPSs. Installation procedure: 1. Go to the website: http://www.santak.com click “Product” —> click “System Monitoring”. 2. Choose the operation system you need and follow the instruction described on the website to download the software.
  • Page 35: Appendix : Rear Panel

    Appendix : Rear panel RS232 RS232 INTELLIGENT SLOT Intelligent Slot 10A output socket AC OUTPUT AC OUTPUT 10A output socket BREAKER Breaker 250VAC,10A INTELLIGENT SLOT AC INPUT Input socket BREAKER Input Socket 250VAC,10A Breaker Intelligent Slot Intelligent Slot EXTERNAL BATTERY AC INPUT 24VDC,45A Battery connector...
  • Page 36 2K(S) Back View RS232 INTELLIGENT SLOT Intelligent Slot RS232 10A output socket AC OUTPUT Output terminal AC OUTPUT Imax 10A 10A output socket AC OUTPUT Imax 16A 16A output socket Breaker BREAKER INTELLIGENT SLOT 250VAC,20A AC INPUT Input socket Input Socket BREAKER 250VAC,20A Breaker...
  • Page 38 SANTAK ELECTRONIC(SHENZHEN)CO.,LTD No.8 Baoshi Rd, Block 72 Baoan, Shenzhen, Guangdong, China www.eaton.com www.santak.com 614-02071XS1-02...

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SANTAK CASTLE SERIES USER MANUAL Pdf Download (2024)
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